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Gold Production & Refining

The top three gold producing countries in the world are South Africa, the United States and Australia in that order.

According to the U.S. Geological Survey, Nevada is the largest U.S. gold-producing state. Other top U.S. gold producing states are Alaska, California, Colorado, New Mexico and Utah.

For more statistical information about gold and silver production in the United States: http://www.nma.org/statistics/pub_gold_silver.asp

Most gold in the United States is produced at above ground surface (open pit) mines. While mining and production methods vary from location to location. The following is a generic description of how gold is mined and produced around the world at modern operations.

Pouring of Gold

How Gold is Produced

This chart illustrates the general steps in open-pit gold mining. The specifics of the process vary from mine to mine.

oneGeologists use the latest technology, such as satellite surveys and geochemistry, to locate an ore deposit.

twoComputers are used to design the mine, which requires precise and accurate measurement of the ore deposit. Construction begins following the lengthy process of receiving permits.

Drill TruckthreeSamples of ore are examined to determine grade and metallurgical characteristics. Broken rock is marked by type for efficient processing.

fourBased on its metallurgical makeup, a dispatcher directs truck operators to deliver the ore to the correct processing location.
ARROWS

5a

Low Grade Ore is roughly broken into small chunks and placed on carefully lined pads where a dilute cyanide solution is distributed over the surface of the heap. The solution percolates through the heap and the cyanide dissolves the gold. This solution containing dissolved gold is then collected.

sifter

5b High Grade Ore is delivered to a grinding mill, where the ore is pulverized to a powder. Depending on its metallurgical characteristics, the ore may be treated in one of three recovery circuits.

holdtank

Refractory ore containing carbon is roasted to over 1,000 degrees Fahrenheit, burning off the sulfide and carbon. The product of this process is an oxide ore, which is routed to the leaching circuit. refractory
Oxide ore is sent directly to the leaching circuit where cyanide dissolves the gold. leaching circuit
Sulfide refractory ore without carbon is oxidized in an autoclave to liberate the gold from sulfide minerals, then it is sent to the leaching circuit. sulfide

Treated, high-grade ore is leached with cyanide.

Down Arrow

sixThe gold is absorbed (collected) out of solution onto activated carbon. The remaining cyanide solution is recycled.

sevensiloThe gold loaded carbon is moved into a vessel where the gold is chemically stripped from the carbon which is then recycled.

eightBoxGold is precipitated from the solution electrolytically or by chemical substitution.

9The pure gold is then melted into dore' bars containing up to 90 percent gold. Dore' bars are then sent to an external refinery to be refined to bars of 999.9 parts per thousand pure gold.

Reclamation is a long-term investment made by every gold mining company, and can cost anywhere from $2,000 to $10,000 per acre. It is the cornerstone of every mine plan and is considered the first and last step of the mining process. (For more information on reclamation, see the Reclamation section of the NMA Website.)

* For information on how gold is used in electronics, telecommunications and medicine, see NMA's gold uses page.

* For statistical data on the economic impact of gold production, see NMA's Facts About Gold and Silver.

Gold is produced at some mines as part of the process of mining and refining other metals, such as copper. At those operations, gold is refined to an acceptable purity as part of the copper production process. At most gold mines, the gold "dore" is sent to a refinery for further processing.

Low Grade Materials Flow Chart
High Grade Materials Flow Chart

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